Next generation lithography: challenges and prospects
Scott Hector (

)
Motorola DigitalDNA Labs., Austin, TX 78731, USA
Continued advances in optical projection lithography have enabled the pace of
integrated circuit device miniaturization for the past two decades. High
quality lenses have been fabricated with ever increasing numerical aperture,
and the exposure wavelength has been reduced from 436 nm to 157 nm in four
steps. Mask patterns have also been modified to compensate for diffraction in
the imaging process. However, starting at the 45-nm technology node where the
minimum pattern pitch is 90 nm, optical lithography might no longer be
feasible or economical. New technologies will be required, and many new
options have emerged as contenders to replace optical projection lithography.
Some of these options use a mask and an imaging system, and they are termed
next generation lithography (NGL) options. Others do not rely on a mask, and
they are called maskless lithography (ML2). A third set of options use new
paradigms such as imprint lithography or immersion of the wafer in a high
index fluid. This paper will describe high level technology challenges and
risks associated with these various approaches. Of the NGL techniques being
considered, extreme ultraviolet (EUV) and electron projection lithography
(EPL) are the most likely successors to optical projection lithography. Both
of these techniques will be reviewed with more emphasis. EUV has more
worldwide support, and the presentation will detail progress and challenges in
fabricating low defect masks, high power sources, resists and exposure tools.